BioReactor Simulator III
BioReactor Simulator III helps laboratories study biogas production under controlled continuous conditions. Use it to evaluate feedstock mixtures, loading regimes, retention time, additives and long term process behaviour before changes are made at larger scale.
- Continuous anaerobic digestion
- 9 parallel channels
- Aurora™ software included
A safer way to test continuous biogas processes
BioReactor Simulator III is designed to replicate continuously fed anaerobic fermentation processes at laboratory scale. It helps researchers, biogas laboratories and industrial users study how process conditions affect gas production, stability and biological performance over time.
The system combines 9 glass reactors, controlled feeding and discharging, mechanical agitation, gas measurement and browser based experiment software in one workflow. This makes it possible to test process changes in the lab before applying them to a full scale biogas plant.
Process simulation
Continuous operation
Replicate anaerobic fermentation at laboratory scale
Channel capacity
9 parallel channels
Compare operating conditions in the same experiment
Software
Aurora™ included
Set up, monitor and export data in the browser
Features
Automated gas measurement
Measure gas volume and flow throughout the experiment with automated data recording.
Parallel reactor setup
Compare feedstocks, loading regimes, additives and process conditions across 9 channels.
Browser based software
Use Aurora™ to set up, monitor, store and export experiment data directly in the browser.
Feeding and discharging
Use reactor ports designed for regular feeding, discharging and sample collection.
Process parameter monitoring
Use the additional reactor port for sampling or online monitoring of parameters such as pH, ORP or temperature.
Automated compensation
Real time pressure, temperature and moisture compensation helps normalise gas volume and flow data to standard conditions.
Easy data export
Export experiment data as spreadsheet files with a uniform time axis for further analysis and reporting.
Controlled incubation and mixing
Maintain stable test conditions with thermostatic incubation and adjustable mechanical agitation.
Flexible measurement resolution
Choose between 2 ml and 9 ml flow cell resolutions depending on the test setup.
Modular maintenance
The modular design makes it easier to exchange many parts without sending the full system for service.
Why choose BioReactor Simulator III?
Built for continuous process studies
BRS III is made for continuously fed anaerobic fermentation workflows, where process behaviour needs to be followed over time.
Test before full scale changes
Evaluate feedstock mixtures, loading strategies, additives, pretreatments or process adjustments before applying them to a larger plant.
Less manual work
After experiment preparation and setup, gas measurement and data recording are automated throughout the test period.
Compare several conditions
With 9 parallel channels, laboratories can test different process settings in one coordinated setup.
Flexible bioreactor use
BRS III can be used with CSTR reactors and adapted to other reactor configurations depending on the study design.
Get a quote
within 48 hours
Request a quote from our sales team for BioReactor Simulator III or other respirometry systems. Tell us what process you want to simulate, which feedstocks or operating conditions you need to compare, and whether you require additional process monitoring. Our product specialists can help you identify the right BioReactor Simulator III setup.
Powering leading teams globally
Aurora™ Software inlcuded
Aurora™ is the experiment software included with BioReactor Simulator III . It is accessed through a web browser and gives users a clear way to set up tests, follow gas production, store data and export results without installing software on an external computer.
With local data storage and remote access, laboratories can follow long running anaerobic batch tests from the lab, office or another location.
- Experiment setup in the browser
- Real time gas production monitoring
- Local data storage on the instrument
- Spreadsheet export for further analysis
- Remote access from computer, tablet or smartphone
Suitable application workflows
Feedstock mixture evaluation
Compare different substrate combinations and study how they affect gas production and process stability.
Loading regime studies
Evaluate organic loading rate and feeding strategies under controlled continuous conditions.
Retention time studies
Follow gas production, gas consumption or oxygen uptake in wastewater, sludge and biological treatment studies.
Pretreatment and additive testing
Assess how feedstock pretreatment, additives or process aids influence long term fermentation behaviour.
Process stability studies
Follow gas production and biological response during process changes, disturbances or transitions.
Downloads
Download product brochures and comparison documents.
Looking for manuals or other technical documentation?
You can find them in BPC Academy, our customer resource and training centre.
2 MB
Want to know more?
Planning a continuous anaerobic digestion study?
Tell us what process you want to simulate and which conditions you need to compare. We can help you choose the right BioReactor Simulator III setup.
Technical Specifications
Incubation unit (Standard)
The incubation unit for BioReactor Simulator III is designed for continuous anaerobic fermentation studies at laboratory scale. It supports 9 glass CSTR reactors and keeps each reactor at controlled temperature during long running process simulations.
Each reactor can be used for regular feeding, discharging and sampling, making the setup suitable for studies of loading rate, retention time, feedstock mixtures and process stability. Mechanical agitation helps keep the reactor content mixed throughout the experiment.
Maximum number of reactors per system
9
Reactor material
Glass
Reactor type
CSTR 2g
Reactor volume
2000 mL
Type
Thermostatic water bath
Dimensions
68 (W) x 56 (D) x 32 (H) cm or 68 (W) x 56 (D) x 56 (H) cm with reactors/agitators
Temperature control
Up to 60 °C (203 °F) with a precision of 0.2 °C
Reactor mixing
mechanical agitation with brushless DC motors (adjustable interval, speed and rotation directions), max. speed 200 rpm
Power supply
–
Detection unit
The detection unit records gas production from up to 9 channels using liquid displacement and buoyancy. Built-in sensors and onboard electronics support stable, automated measurement, with data transferred to Aurora™ for monitoring, analysis and export.
Working principle
Liquid displacement and buoyancy
Number of flow cell units
9
Dimension of unit
55 x 19 x 17 cm
Housing
Aluminium and plastic
Built-in sensors
Temperature, Pressure, Hall, Accelerometer
Connections
Up to 60 °C (203 °F) with a precision of 0.2 °C
Display
OLED 2.8” 256 x 64 white
Power supply
12 V DC / 1.0 A with 100-240 VAC
Measurement medium
Deionised or distilled water
Operation temperature
0 – 50o C
Operation pressure
-50 – 50 mbar
Gas connector diameter
ID: 2.4 – 2.6 mm; OD: 4.2-4.7 mm
Recommended tubing size
ID: 4 mm; OD: 6 mm
Measuring resolution
9 mL (standard)
Detection capacity
10 million data points
Measuring range
1 to 6000 mL/h for 9 ml flow cell and 0.2 to 1500 mL/h
Repeatability
CV ≤ 1% for 9 mL flow cell and CV ≤ 3% for 2 mL flow cell
Gases
Non aggressive gases (e.g. CH4 , CO2 , H2 , N2 ,…)
Related spare parts
-
Brushless DC Motor Kit 9
Recommended price
€2 070,00 -
Continuous Spare Parts Package
Recommended price
€2 750,00 -
Festo Tubing 4/6 mm PUN-H-6X1-NT (50 m)
Recommended price
€120,00 -
Flow Cell Unit 9mL, Package 5
Recommended price
€705,00
Common questions about BioReactor Simulator III
What is BioReactor Simulator III used for?
BioReactor Simulator III is used to simulate continuously fed anaerobic fermentation processes at laboratory scale. It helps users study feedstock mixtures, loading regimes, retention time, additives, pretreatments and process stability.
How many reactors does BRS III have?
The standard BRS III configuration has 9 parallel reactor channels.
What type of reactors are used with BRS III?
The standard configuration uses 2 litre CSTR glass reactors designed for continuously fed anaerobic fermentation studies.
What is the difference between BRS III and AMPTS® III?
BRS III is used for continuous anaerobic fermentation studies. AMPTS® III is used for anaerobic batch testing, such as BMP, SMA, residual gas potential and inhibition studies.
Can BRS III be used before making changes to a full scale biogas plant?
Yes. BRS III allows laboratories and operators to test process conditions at smaller scale before making changes in a full scale plant.
Does BRS III include software?
Yes. BRS III includes Aurora™ software, which is accessed through a web browser for experiment setup, monitoring, storage and export.
Can additional process parameters be monitored?
Yes. The reactor design includes a port that can be used for sampling or online monitoring of process parameters such as pH, ORP or temperature, depending on the setup.
Talk to an expert about BioReactor Simulator III
Share your feedstock, process setup, loading strategy and monitoring needs. Our product experts can help you choose the right BioReactor Simulator III configuration for your laboratory.
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