Bioreactors

BPC® Bioreactors

Modular, robust CSTR and high-rate anaerobic bioreactors built using high-quality materials in order to meet the demands of biogas labs. Extremely user-friendly, they are the ideal experiment platforms for simulating anaerobic fermentation processes at laboratory scale.

  • Leakage resistant
  • 2.0 to 20 L volumes
  • Flexible modular design

Modular bioreactors to fit your anaerobic digestion needs

Choose from three continuous stir tank reactors (CSTR) size options (2, 5 and 10 litres) and three different configurations in glass (G) or stainless steel (S) (CSTR-5G, CSTR-5S, CSTR-10S). BPC’s CSTR are built specifically for the most demanding biogas and biofuel applications.

For high-rate anaerobic digesters, we offer two different reactor configurations (UASB or EGSB-20S, IC-20S). All anaerobic digesters are built using corrosion-resistant and durable stainless steel for long-time operation.

Simulate biogas production processes

Easy assembly and maintenance

Each bioreactor has standard connection points, allowing for easy assembly, disassembly and maintenance. Instruments can be operated in standalone or connected in a series depending upon requirements.


Adapted for low and high solid content

All CSTR bioreactors are adapted for feedstocks with either low- or high-solid content and have excellent sealing under anaerobic conditions, using a robust tri-clamp system. The reactors offer a self-discharging port for digested slurry with automatic slurry level control.

Each CSTR, UASB / EGSB and IC bioreactor is fully compatible with the BPC® Go for measuring gas flow in simulated biological fermentation processes.


Unique wall jacket design

The unique wall jacket configuration allows for independent heating or cooling. Precisely control the temperature of the bioreactors using circulated heated or cooled water continually through the wall jacket that covers the entire side of the reactor.


Viewing port for complete control

Each CSTR and UASB / EGSB bioreactor has two viewing ports on opposite sides allowing for visual inspection of the process. This allows for monitoring of a continuous process via key parameters such as gas flow, pH and temperature, and to detect foam formation during the AD process.

“The design of gas, liquid and solid in/outlets are suitable for our experimental needs. No blockage issue has ever been experienced. We are fully satisfied by BPC’s pilot scale solution, it earns us some envious looks from colleagues.”

LAËTITA CARDONA & OLIVIER CHAPLEUR
MICROBIAL ECOLOGY OF ANAEROBIC DIGESTION, IRSTEA, FRANCE

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Technical Specifications

UASB EGSB reactor 15-0100-01

UASB/EGSB-20S

Upflow anaerobic sludge blanket (UASB) / expanded granular sludge blanket (EGSB) reactor with a volume of 20 litres. The design is modular and is easily mounted on the included frame. Contains two sight glass windows for easy viewing and two sampling ports for on-line process monitoring

Reactor type

Upflow Anaerobic Sludge Blanket (UASB) and Expanded Granular Sludge Blanket (EGSB) reactor


Volume

20 L


Materials

High quality stainless steel (AISI 316)


Design

Modular design for easy installation and maintenance


Viewing ports

Two sight glass windows for visualisation


Sampling ports

Two sampling ports reserved for on-line process monitoring


Support frame

Self-supporting frame in stainless steel for easy system setup


Temperature control

External thermal circulator


Dimensions

 150 x 60 x 60 cm


Weight

22 kg


Usage

Indoors

IC-20S 15-0200-01

IC-20S

Internal circulation reactor with a volume of 20 litres, made in stainless steel. The design is modular and is easily mounted on the included frame. Contains four sampling ports for on-line process monitoring

Reactor type

Internal Circulation (IC) reactor


Volume

20 L


Materials

High quality stainless steel (AISI 316)


Design

Modular design for easy installation and maintenance


Sampling ports

Four sampling ports reserved for on-line process monitoring


Support frame

Self-supporting frame in stainless steel for easy system setup


Temperature control

External thermal circulator


Dimensions

180 x 50 x 50 cm


Weight

25 kg


Usage

Indoors

CSTR-10S 08-0000-01

CSTR-10S

The CSTR bioreactors have a modular design, built with high-quality​ materials and robustness in mind. Intended for anaerobic fermentation tests, both for continuous and batch mode operations.

Reactor type

CSTR


Volume

10 L


Materials

High quality stainless steel (AISI 316)


Reactor mixing

Multifunctional agitation system with brushless DC motor for long-life operation. Remote speed and on/off control via analogue voltage signal (0-12 VDC). Manually adjustable speed, direction and time interval, as well as timer function to set time periods for reversal. Modular design for low maintenance.


Rotation speed

15 – 300 rpm


Support frame

Self-supporting frame in stainless steel for easy system setup


Temperature control

External thermal circulator


Dimensions

77.5 x 32.5 cm


Weight

16.5 kg


Usage

Indoors

CSTR-5S 07-0000-01

CSTR-5S

The CSTR bioreactors have a modular design, built with high-quality​ materials and robustness in mind. Intended for anaerobic fermentation tests, both for continuous and batch mode operations.

Reactor type

CSTR


Volume

5 L


Materials

High quality stainless steel (AISI 316)


Reactor mixing

Multifunctional agitation system with brushless DC motor for long-life operation. Remote speed and on/off control via analogue voltage signal (0-12 VDC). Manually adjustable speed, direction and time interval, as well as timer function to set time periods for reversal. Modular design for low maintenance.


Rotation speed

15 – 300 rpm


Support frame

Self-supporting frame in stainless steel for easy system setup


Temperature control

External thermal circulator


Dimensions

74.5 x 28.5 cm


Weight

16.5 kg


Usage

Indoors

CSTR-5G 06-0000-01

CSTR-5G

The CSTR bioreactors have a modular design, built with high-quality​ materials and robustness in mind. Intended for anaerobic fermentation tests, both for continuous and batch mode operations.

Reactor type

CSTR


Volume

5 L


Materials

High quality glass (reactor body), high quality stainless steel (AISI 316) (lid)


Reactor mixing

Multifunctional agitation system with brushless DC motor for long-life operation. Remote speed and on/off control via analogue voltage signal (0-12 VDC). Manually adjustable speed, direction and time interval, as well as timer function to set time periods for reversal. Modular design for low maintenance.


Rotation speed

15 – 300 rpm


Temperature control

External thermal circulator


Dimensions

38 x 24 cm


Weight

7.8 kg


Usage

Indoors

CSTR-2G kit 05-0103-02

CSTR-5G

The CSTR bioreactors have a modular design, built with high-quality​ materials and robustness in mind. Intended for anaerobic fermentation tests, both for continuous and batch mode operations.

Reactor type

CSTR


Volume

2 L


Materials

High quality glass (reactor body), high quality stainless steel (AISI 316) (lid)


Reactor mixing

Multifunctional agitation system with brushless DC motor for long-life operation. Remote speed and on/off control via analogue voltage signal (0-12 VDC). Manually adjustable speed, direction and time interval, as well as timer function to set time periods for reversal. Modular design for low maintenance.


Rotation speed

10 – 200 rpm


Temperature control

With thermostatic waterbath, up to 95 °C


Usage

Indoors

Downloads

Download product brochures and comparison documents.

Looking for manuals or other technical documentation?
You can find them in BPC Academy, our customer resource and training centre.

Related products

Common questions about
Bioreactors

Standalone bioreactors from BPC Instruments come in sizes from 2 L up to 20 L


To monitor biological processes, couple your bioreactor with a BPC® Go for gas flow measurements, BPC® DAQ for process monitoring and the sensors you desire.


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